First Boat

 

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This is where I will post details of the first boat I plan to build.  Right now, the plan is to start building a "Dink".  This is a 7'10" pram designed by Mertens-Goossens.  The plans for this boat are freely available from their web site.

The boat will be built using the simple stitch-and-glue construction method, and I plan to start building it in April 1999.

 

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This is the work area, prior to being cleared to make room for the boat.

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Ready to start!  Plans neatly tacked up, work table ready...

I wonder how long it will stay this clean??

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The first frame (the bow transom) has been cut, and the next one is laid out on the wood.  Even though I have full-size patterns for the frames, I am finding it easier to loft them myself.

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All the frames are cut, and stacked ready for the next step.

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Lofting the side and bottom panels.  Fortunately I already had the lead ducks to bend the batten to the desired curve.
Pict13.JPG (52392 bytes) Here I have attached the two side panel to the mid-seat frame.  It is beginning to take on a familiar shape...
Pict14.JPG (52933 bytes) Now the bow and transom are attached. 
Pict15.JPG (53687 bytes) All the frames are in place.  It does actually resemble a boat.  How about that...
Pict16.JPG (50308 bytes) The bottom panels are now in place too. 
Pict17.JPG (60656 bytes) Now all I need is some epoxy.  That will have to wait until next week...
Pict19.JPG (64865 bytes) In the meantime, I can start on the rudder, daggerboard and casing.
 

10/12/99

Pict31.JPG (59394 bytes) This shot show the bottom of the hull mostly expoxied.  The chines are yet to be completed.
Pict30.JPG (68339 bytes) More detail of the port-side chine.  The dark area near the bow is a hollow that I needed to fill with expoxy/microballons.
Pict32.JPG (65321 bytes) Inside the transom.
 

10/17/99

first_1.gif (197084 bytes) Now that the bottom is completely expoxied, I decided to "float the boat." The pool seemed a good place...
first_2.gif (206743 bytes) Hey, it floats!  How about that
first_3.gif (219777 bytes) Samantha tries it out...
 

11/30/99

first_4.gif (224001 bytes) I cut a hole slot in the bottom and in the forward seat frame.  This is where the centerboard casing will go.
first_5.gif (218295 bytes) Here I am gluing up the centerboard casing.
first_6.gif (200463 bytes) The centerboard casing is dry-fit into the slot, and it appears to fit very well.
 

12/2/99

wpe15446.jpg (24993 bytes) The centerboard casing is now epoxied in place.  Here we see it from the bottom where I have trimmed off some excess.
first_8.gif (247065 bytes) All that remains for the centerboard casing is for it to be faired into the hull, and I'll do that when I do the rest of the fairing.
 

12/14/99

first_9.gif (194163 bytes) I created a laminated rub rail down the port side of the boat using three 8' battens epoxied together.  Here they are clamped in place.
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first_11.gif (194590 bytes) Now the clamps are gone, and I have started to smooth it out using a rasp and sandpaper.  I plan to route the edge using a 1/4" round-over bit. 
 

12/16/99

wpe65125.jpg (32952 bytes) Getting ready to laminate the starboard side rub rail.
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wpe04003.jpg (35432 bytes) The strips are now epoxied in place and clamped.
wpe49759.jpg (32521 bytes) Clamping detail at the bow.

 

Bill Of Materials

Qty   Description   Cost
1   1/2" 4x8 Lauan Plywood   23.12
2   1/4" 4x8 Lauan Plywood   21.49
1 50yd roll 4" 9oz Glass cloth tape 33.60
1gal West System Epoxy  
2doz Stir sticks  
1doz Glue brushes  
  80 grit sandpaper  
  100 grit sandpaper